Industrial PC’s (IPC) are durable and reliable computers designed for demanding industrial use. Unlike standard PC’s computers, they are built to withstand harsh conditions such as extreme temperatures, dust, humidity and durability. These computers are used in a wide range of applications, from production lines of industrial automation systems to MES (Manufacturing Execution Systems) applications of energy management systems.

Usage Areas of Industrial PCs

Industrial PCs are used in a wide range of industries. Industrial PCs play an important role in areas such as automation systems, production lines, energy sector, factory automation and MES (Manufacturing Execution Systems). These gadgets are essential for streamlining procedures and boosting productivity, especially in manufacturing, factory automation.

Automation Systems

Automation systems become more efficient and reliable thanks to industrial PCs. Industrial PCs are indispensable for automating production processes, reducing errors and increasing production speed.

Production Lines

The industrial PCs used provide real-time data collection and analysis to increase line efficiency and product quality. These computers analyze sensor data, identify potential production process issues, and facilitate quick action.

Energy Management

Controlling and monitoring energy production, distribution is done by industrial PCs in the energy sector. These computers provide access to critical data to improve energy efficiency and prevent system failures.

MES Systems

MES (Manufacturing Execution Systems) systems are used to monitor, control and optimize every stage of the production process. Industrial PCs are essential to these systems’ data processing, analysis, and collecting. By instantly processing data from production lines, it accelerates decision-making processes and increases production efficiency.

Industrial PC Features

Durability and Reliability

Industrial PCs are usually equipped with metal cases and rugged components. This makes them reliable in harsh environments. The durability of industrial PCs ensures that production processes continue uninterrupted and reliably. Additionally, these computers often use fanless designs, preventing dust and dirt from damaging internal components.

Wide Operating Temperature Range

Industrial PCs typically operate between -40°C and +85°C. This makes them suitable for use in extremely hot or cold environments. Especially outdoors or in factories with high temperatures, this feature provides a great advantage. The wide operating temperature range enables industrial PCs to operate reliably in a variety of applications.

Protection Against Dust and Water

Many industrial PCs have an IP65 or higher protection rating. This provides protection against dust and water, ensuring that such devices can be used safely outdoors or in dusty environments. This level of protection ensures that industrial PCs can operate without being affected by environmental factors, thus providing long-lasting and reliable performance.

Long Life and Support Time

Industrial PCs are generally designed to be long-lasting and long-term support and spare parts are provided by the manufacturers. This ensures long-term investment protection in industrial applications. Furthermore, extended service periods provide regular system maintenance and updates.

Industrial PC Types

Panel PCs

Panel PCs are computers combined with touch screens. These types of PCs are often used in production lines and HMI (Human Machine Interface) applications. Panel PCs offer an ergonomic and user-friendly interface for operators to easily monitor and control production processes. Additionally, touch screens enable fast and effective interaction.

Box PCs

Box PCs are compact and durable designs. They are generally preferred in areas with limited space or in applications that require assembly. These types of PCs expand easily thanks to their modular design. Compatible with different application requirements. Box PCs, used especially in industrial automation and factory automation, offer reliable performance in harsh production environments with their robust structures.

RACK Mount PCs

RACK mount PCs are computers that can be mounted in server racks. They are often used in data centers and control rooms. These types of PCs stand out with their high performance and expansion capabilities. RACK mount PCs meet centralized management and data processing needs in large-scale production facilities.

Things to Consider When Choosing an Industrial PC

Performance Requirements

Finding out how much memory and processing power the application will take is crucial. Choosing the right CPU, RAM and storage options according to needs ensures that the system operates efficiently. For example, high-performance components should be chosen for applications that require complex data analytics or real-time processing.

Expansion Possibilities

Industrial PCs have expansion slots for adding additional cards and devices. Verifying if these opportunities exist is crucial if system expansion is intended in the future. Modular designs make it easy to adapt to future needs.

Security and Management Features

Remote management and security features ensure smooth and secure operation of industrial PCs. Especially in networked systems, data security and ease of management should be prioritized. Security features protect against unauthorized access and ensure data integrity.

Industrial PC and MES Systems

Industrial PC Use in MES Systems

MES (Manufacturing Execution Systems) systems are used to monitor, control and optimize every stage of the production process. Industrial PCs play a critical role in the data collection, processing and analysis of these systems. By instantly processing data from production lines, it accelerates decision-making processes and increases production efficiency. MES systems utilize industrial PCs in production planning, quality control, inventory management and many more processes.

Industrial PC Use in Factories

Factories rely on industrial PCs to automate and monitor production lines. These computers optimize the production process by integrating with various sensors and actuators. It also provides real-time data to quickly detect and resolve faults on production lines. This increases production continuity and quality, while also reducing costs. For example, on an automobile production line, industrial PCs enable the coordination of robots and other automation equipment.

Advantages Provided by MES Systems

MES systems make production processes more efficient. These systems monitor and optimize each step in production lines. Thus, production efficiency increases and error rates decrease. MES systems also collect and analyze production data. This data is used to improve production processes and support decision-making processes. Industrial PCs enable fast and reliable processing of this data.

The Future of MES Systems

In the future, MES systems will become even smarter and more flexible. Technologies such as artificial intelligence and machine learning further optimize production processes. Industrial PCs will play an important role in the integration of these technologies. Additionally, innovations such as cloud-based solutions and the internet of things (IoT) will increase the capabilities of MES systems and provide a broader data analysis capacity.

The Future of Industrial PCs

Emerging Technologies

Industrial PCs are evolving with ever-evolving technology trends. Innovations such as artificial intelligence, internet of things (IoT) and industry 4.0 make the role of industrial PCs even more important. These technologies make production processes smarter, more efficient and more flexible.

Remote Management and Cloud Based Solutions

Remote management and cloud-based solutions enable industrial PCs to be managed more efficiently and flexibly. These solutions simplify maintenance and management processes and give businesses greater control. It also facilitates data analysis and collaboration, helping to make faster and more accurate decisions.

Cyber ​​security

Cybersecurity of industrial PCs is becoming increasingly important. With the increasing number of connected systems, protecting against cyber attacks becomes a critical priority. To safeguard industrial PCs and ensure data integrity, security features, protocols are always being developed.

Industrial PCs: The Perfect Solution for Harsh Environments

Industrial PCs provide reliable and durable solutions in harsh environments. They play an important role in many sectors with their wide usage areas and various types. Particularly in MES systems and factory automation, industrial PCs are critical for increasing production efficiency and optimizing processes. As Roltek Technology, we offer the most suitable solutions for your industrial PC needs. We are here to optimize your production processes and increase your efficiency with our reliable, durable and high-performance industrial PCs.

You can contact us to safely control these critical processes!

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